Skip to content
CAIRSPlan
Getting started 3 of 4

Making the implant

The tissue you add is part of the treatment. Know its width, thickness, arc length and orientation, and use a preparation method that can deliver the segment you have planned.

Choose how the tissue will be prepared

There are three practical choices: manual, femto or premade. The boxes below compare preparation and logistics; select the method that can deliver the dimensions and shape in your plan.

01

Manual

Cut and customise in theatre

Trephine the donor ring, divide it to the planned arc length and shape the segment by hand.

Advantages

  • No donor-cutting femtosecond laser is needed.
  • Arc length and taper can be customised manually.
  • Dedicated trephines and the Jacob customiser support the workflow.

Trade-offs

  • Donor thickness and hydration can vary.
  • Final shape depends on manual cutting and measurement.
  • Preparation adds tissue handling and time in theatre.
Explore manual preparation
02

Femto

Laser-cut donor segments

Mount donor tissue on an artificial anterior chamber and use a suitable femtosecond laser preparation workflow.

Advantages

  • Plan the segment’s thickness, width and arc length.
  • Tapered or unequal segments are possible with supported workflows.
  • Defined cuts help reproduce the intended tissue geometry.

Trade-offs

  • Requires a compatible laser and donor-mounting setup.
  • Setup, software access and equipment add cost and logistics.
  • Cutting settings and the planning method must match the platform.
Explore femto preparation
03

Premade

KeraNatural or OptiGraft

Use prepared allogenic segments supplied by an eye bank, choosing the available profile that fits your plan.

Advantages

  • Donor cutting and processing are completed before theatre.
  • Packaged sterile tissue simplifies storage and scheduling.
  • Select the tissue profile and arrange supply in advance.

Trade-offs

  • Your choice depends on available sizes, profiles and local supply.
  • Purchased tissue has a separate supply cost.
  • Hydration, trimming and orientation still need deliberate handling.
Compare the suppliers

Premade tissue: two suppliers

Choose the tissue system together with its preparation instructions, channel geometry and planning method.

VisionGift

KeraNatural

Sterile, manually trephined donor rings and arcs. Full- and split-thickness tissue options are available, with surgeon trimming where needed.

Advantages

Prepared tissue and a published handling workflow reduce the donor preparation needed in theatre.

Trade-offs

Confirm the supplied dimensions and any arc-length trimming required; use the matching KeraNatural technique.

Visit KeraNatural

Lions World Vision Institute

OptiGraft

Sterile, laser-prepared CAIRS, including concentric, crescent and tapered profiles. This is premade tissue even though the supplier cuts it with a laser.

Advantages

Laser-prepared profiles include asymmetric options without cutting the donor in theatre.

Trade-offs

Match the catalogue profile and dimensions to the eye; follow LWVI’s preparation instructions and the appropriate planning method.

Visit OptiGraft

Choose the route early enough to confirm supply and practise handling. Check donor suitability, tissue traceability, expiry, storage and preparation instructions with the supplying eye bank.

Understand what each dimension does

Width × thickness gives the nominal cross-sectional area of a rectangular segment. Arc length determines how far around the cornea that tissue is distributed. Changing any of these can change the volume added and the intended flattening effect.

Three-dimensional CAIRS segment: radial width and axial thickness An open ring with a highlighted cut face. Width runs across the ring from its inner edge to its outer edge; thickness runs from its upper surface to its lower surface. Width Thickness
Width: 1000 µm (1.0 mm)
Thickness: 500 µm (0.5 mm)
The highlighted end shows the cross-section.
Rectangular cross-section: 1000 micrometres wide and 500 micrometres thick The rectangle is twice as wide as it is thick. Its nominal area is one millimetre times half a millimetre, equal to 0.5 square millimetres. 1000 µm 500 µm 0.5 mm²
1.0 mm × 0.5 mm = 0.5 mm²
Nominal cross-sectional area for this rectangular example.

Full-thickness donor tissue varies with its location and hydration. Two manually prepared strips with the same apparent width can contain different amounts of tissue. Dr Gunn’s teaching emphasises measuring and controlling the implant dimensions so the planned tissue addition is reproducible.

Keep the donor cut diameter, the recipient channel diameter and the final implant arc length distinct in your plan. If the tissue will sit at a different diameter from where it was cut, its length and curvature need to be considered together.

Manual trephination

The Jacob double-bladed trephine creates an annular strip using two concentric cutting edges. Radial width = (outer blade diameter − inner blade diameter) ÷ 2. Lift the ring from within the trephine, divide it to the planned arc length and shape it further where required.

Some techniques turn the strip on its side for implantation. Identify the Bowman’s side and track orientation during preparation and insertion: the dimensions that become implant width and thickness depend on how the strip is placed. Select trephine size and shaping steps for the specific technique you have trained in.

The round, domed Jacob CAIRS customiser transfers planned arc length and taper transitions onto the tissue before manual shaping. Watch Soosan Jacob’s demonstration or see the trephines and customiser.

A donor tissue ring being lifted with forceps from inside the Jacob double-bladed trephine, from Dr Gunn’s teaching slide.
Jacob double-bladed trephine · lifting out the ring
Soosan Jacob

Femtosecond cutting and customisation

Laser preparation can control donor segment thickness and width, with custom geometry where supported by the platform and software. Making a channel with a laser and cutting the implant with a laser are two separate uses of the technology.

The Brisbane planning approach adjusts tissue cross-sectional area to the corneal pattern and severity. For more asymmetric eyes, the teaching library demonstrates tapered segments and unequal paired segments to vary tissue addition along the steep region. Start with a preparation you can reproduce before moving to more complex shapes.

Handle hydration and orientation deliberately

Hydrated and dehydrated tissue handle differently. A hydrated segment is soft; controlled dehydration can make it easier to manipulate while a mould maintains the intended curve. The tissue changes dimensions as it dries and rehydrates, so the handling method must remain consistent with the preparation system.

Use sparse lines or spots on the segment to identify its orientation. The marks help you see whether it is twisted or upside down, and whether it is stretched or compressed as it advances along the tunnel. Keep the reference markings visible for the orientation you have planned.

Too much ink can stay in the channel and make it hard to see what you are doing. Use enough to recognise the markings, without loading the tissue with ink.

When using pre-prepared tissue, follow its supplied preparation instructions. Select the mould and handling tools to match your intended channel and avoid mixing the specifications of different tissue systems.

A curved CAIRS segment with spaced dark ink spots visible during insertion in Dr David Gunn’s original surgical video.
Ink-marked CAIRS segment
David Gunn · surgical video

Before insertion

Drying and controlled warming

Drying the tissue on a smooth, sterile plastic or metal surface, or in an Awwad mould, can be helpful. Dehydration makes the segment firmer and easier to handle; the mould can help preserve its curve.

Controlled warming can also accelerate dehydration, as described by Shady Awwad. Follow Awwad and colleagues’ published thermal dehydration protocol, including temperature control. Take care not to overheat the tissue: excess heat can damage it or cause it to become opaque.

Picking up a dry segment

Very dry tissue can adhere to fibres from a Weck-Cel spear or a drape. Place it on a smooth surface where it will not stick to or pull fibres.

A dry segment can spring or jump when grasped with forceps, much like an acrylic intracorneal ring segment. Be particularly careful at the moment of picking it up and lifting it from the surface on which it was dried.

  • Confirm the intended segment or segments, dimensions and arc lengths.
  • Verify orientation and any taper or asymmetry against the plan.
  • Check the tissue condition and intended hydration state.
  • Have the appropriate separator, pusher, puller or forceps ready.
  • Keep the exported plan visible so the final positions can be checked.

Teaching and further reading

Adapted from Dr David Gunn’s teaching talks and surgical videos, with published techniques and supplier preparation guidance.